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Infrastructure
"Expanding Capacities, Enhancing Capabilities"

PLANT 1 | PLANT 2 | PLANT 3

LOCATION : MAVDI PLOT, RAJKOT

Total factory area :  30,000 square meters
 
Existing Capacity
Hand Moulding – No Bake Sand :  22,000 metric tons p.a.
Machine Moulding – Green Sand  & Molasses :   4,000   metric tons p.a.
 
Automatic Sand Reclamation Plant; Mixers & Compaction Tables
Manufacturer :   Omega Foundry Machinery Ltd
Reclamation Plant Capacity :   20 tons/hour
Mixer Capacity :   4 mixers of 10 – 20 ton/hour
 
Moulding Process
Hand Moulding :  Furan Sand; No Bake Sand
Cores :  Furan Sand; CO2 Sand; No Bake Sand
Machine Moulding :  Green Sand; Molasses
 
Pneumatic Moulding Machines - Max. Moulding Box Size (mm); Height(mm)
650 X 500  X 175; 400  :  8
550 X 400  X 50; 350  :  6
800 x 550 x 100; 350  :  2
 
“Cupola” Furnaces
Dia. 21 inches of TERI Design
(Capacity : 3 tons/hour)
 :  1
Dia. 24 inches
(Capacity : 2.75 tons/hour)
 :  1
Dia. 24 inches of TERI Design
(Capacity : 3.5 tons/hour)
 :  2
Dia. 36 inches
(Capacity : 5 tons/hour)
 :  1
Material Grades :  EN GJL 150 – EN GJL 300
 
“Induction” Furnace
250 kw Dual Track Furnace of INDUCTOTHERM make; with 2 ports of 500 kgs. each
(Capacity : 0.5 tons/hour)
 :  1
 
Shot Blasting Units
Dia. 72 inches  :  2
Dia. 48 inches :  1
 
Vertical Turret Lathe Machines - Chuck Diameter (mm) x Boring Depth (mm)
 800  x 600  :  3
1000 x 600 :  1
1000 x 700 :  4
1000 x 800 :  2
1100 x 700 :  3
1100 x 800 :  3
1200 x 800 :  1
1200 x 900 :  2
1200 x 1000 :  1
1400 x 1200 :  1
 
Heavy Duty Horizontal Lathe Machines :  25
 
Drilling Machines :  5
 
ISO 9001 : 2000 Certified :  Yes
 
Products
Castings for Stator Housings  :  Frame size : 90 mm to 560 mm;
Weight : 7 kgs. to 3500 kgs
Castings for Endshileds, fan covers, bearing covers, terminal boxes, pump parts,etc :  150 grams to 50 kilograms
In house facility for stuffing containers :  Yes